Bicycle Chic(?) San Diego

I've been away on vacation, so haven't been posting for a while. Now I'm back, so I'll try to get a post up every once in a while. Summer is a hard blogging season, 'cause I'm out actually doing stuff and have less time to write about it.

Thought I'd share this photo of my wife and I taken on this month's Mid-City Bike Blast ride, which toured community and private food gardens in the City Heights area of San Diego. It was a great ride. In the photo, I've gallantly offered my cycling cap to my wife, who was worried about sunburn, flipped up my collar, and soldiered-on. We actually look pretty happy, no?

Original photo (and others from the ride) here.

Reader Project: John's 1955 Huffy/Raleigh Sportsman

I'm a bit slow in getting this posted, but John and I have been exchanging emails as he has been busy resurrecting this lovely 1955 Huffy/Raleigh Sportsman he found on Craigslist-- just like mine, only red. Notice the Raleigh-style fork that has been added to replace the original. John finished his work very quickly, especially considering this was his first old bike project. He has lots more photos of his process here.

Day 1 & 2: Huffy/Raleigh Sportsman

The first shiny bits made their appearance today. I've got the wheels, fenders, chain guard, kickstand, etc. off the bike, but have left the handlebars/stem/fork assembled and the saddle and post on so that I can upend the bike to clean from all angles. I always clean everything first before I get too serious about the technical bits like bearings, crank, hubs, etc. Part of the reason is so that I can handle the bike without getting too dirty, and I also like the psychological boost I get from sprucing everything up. I washed the whole frame with Pedro's Bio-Clean squirted on a wet cloth, then went over it with rubbing compound to get a deeper clean and to coax what luster is left out of the paint. The fork and its chromed cap came out beautifully, but the head tube reveals the overall poor condition of the paint. The head badge turns out to be chromed copper, which explains the greenish hue it had. I made a go at the handlebars, and confirmed that much of the chrome is flaking off, but what remains shined up better than I expected; same with the stem. I didn't take a photo of that yet.

1955 Huffy/Raleigh Sportsman

This is my new project for winter: a 1955 Huffy Sportsman, made by Raleigh, with a Sturmey-Archer 3-speed hub. This guy is a bit the worse for the wear, and I think quite a lot is going to have to be replaced. The chrome is mostly shot, and the frame has got a good bit of rust, but it's a solid old "British steel" bike. All of the components are Raleigh-made, and many of them are stamped "Raleigh Industries."

My favorite part is the chainring with the letters "NR", which I can only assume stands for "Nottingham Raleigh" (Update: nope, it's R.I.N. for Raleigh Industries Nottingham; the "I" is a bit hard to see). I haven't been able to find any other examples on the intertubes of this particular chainring design (wrong again--apparently common for brands taken over by Raleigh. See this thread at OldRoads.com, about 2/3 down the page, as well as this bike).

My final goal is for this to be a cargo bike, all fitted out with racks and baskets and whatnot. I've got a lot more photos up at my Flickr account, with a bit of explanatory text, so go check them out. And, of course, I'll be blogging about the restoration here as I go. The previous owner has even promised to check in, as he expressed a desire to see this old bike returned to its former glory. I'll do my best!

The Huffeigh's New Saddle

To be more in keeping with the Huffeigh's British roots, I've decided to replace the vulgar Taiwanese vinyl-and-rust job that was on it with a "vintage" (read: "old") Brooks B-72 purchased on eBay. It needs cleaning, but it's otherwise in fine shape, and is going to make quite a difference, both in terms of aesthetics and comfort. I like the well-worn look, since I think a brand-new saddle looks a bit odd on a bike that is also well-worn. It will darken a bit with cleaning and oiling, which will be good, since it will better match the black bike and (the eventual) new black grips. The photo below illustrates the simplicity of the Brooks compared to the mess that is the underside of the Taiwanese Wonder-Saddle.

Sturmey-Archer Shifter Before/After

I thought I'd have a go at resurrecting the original trigger shifter on the Huffy/Raleigh instead of putting on a new one. I really like the name plate on this one, so I wanted to try to keep it. These were not made to be dissembled, so I had to use a cotton swab soaked with cleaner (actually, just rubbing alcohol) to get to the inside parts. I also used a small screwdriver and a toothpick to get way in there and chip the dirt and grit away. I'll put a couple drops of oil in there when I'm ready to put it back on, and it should be fine.

To clean up the outside, I used my usual combination of fine steel wool and light oil, followed by Brasso. I would have used RidingPretty's wonderful green cleaning techniques, but I had that part done several weeks ago before she guest-posted here. Finally, I used a bit of red and black craft paint on a paper towel to refresh the color on the lettering. I just applied the paint across the letters with a corner of the towel, then wiped away the excess from the surface. It's not perfect, but certainly looks better than it did.

Huffy/Raleigh Chrome Before

While I procrastinate putting the wheels back together and starting the sanding and painting, I'm going back through all the parts I have already cleaned and doing a second, more thorough cleaning and inspection. The brake calipers and levers are the pieces in the worst shape. These photos are after two cleanings with steel wool and oil, followed by rubbing compound and then polishing with a clean cloth. Trust me, this is as good as they're going to get:

The only chrome bits on the bike that aren't bad are the crank arms and chainring. The stem and handlebars were quite terrible, and after my adventure with the stuck stem bolt, they've been replaced anyway. I'm going to try the silver paint trick for these and a few other once-shiny bits like the frame clips for the cables.

I found this in William Love's How to Restore Your Collector Bicycle (which is now out of print, darn it). Love is talking about cadmium or nickel-plated bits like fender braces, kickstands, etc., but I'm going to try it with chromed pieces. I figure they can't look any worse than they do now.

Good old "chrome" silver (shinier) or aluminum (duller) spray paint works wonders to touchup these...plated parts, but not necessarily by spraying them. First, wash and thoroughly dry all of the parts.... Spray the paint liberally on a paper towel, and rub the paint on the affected part.... The deteriorated portions are a bit rough compared to the rest of the surface, and the paint sticks to these areas while blending with the original surface nicely (Love p.64).

We shall see. This is probably going to be this weekend's project. I'll let you know how it works.

So Much Park, So Few Picnics

Balboa Park and its satellite neighborhood parks are so vast, we could have a picnic every weekend for a year and never have it in the same place twice. We just might!

The Favored Son

As my bicycle stable has, well, stabilized for the time-being, I'm finding that I do not love all my children just the same. I find myself drawn to the Huffeigh even for errands that might better belong to either the Columbia or the Schwinn.

Two nights ago, I ran to the market for beer, a half-gallon of milk, and one of those little watermelons. It ended up being quite a heavy little load of stuff. Instead of taking the Columbia or the Schwinn, which are better-equipped to take this kind of load, I couldn't resist the stately allure of the Huffeigh, with its new Brooks saddle and cork grips and bell and gleaming black paint. I was a little surprised to find that the whole disproportionately heavy load fit quite nicely into the little basket I've mounted on the rear rack, and I had no trouble at all.

The bikes have also fallen into clear roles: the Columbia is the work-horse, the grocery bike, the long-hauler. It sits me forward a bit more, the saddle is higher, and I feel like I pedal it more efficiently -- better for hard work. The Runwell, which has been idle for some time awaiting new tires, is always going to be the older gentleman who doesn't get out much, I'm afraid. And the Schwinn, well, the Schwinn is quite comfortable, but ungainly and heavy.

But the Huffeigh is just the right combination of all three: it can carry a load, it's sufficiently old, and it's very comfortable. I just like it, is all. So now we're about to go on a picnic, and although I probably should take one of the other bikes, I think it's going to be the Huffeigh again.

The Huffeigh's Stuck Stem Bolt: An Inelegant Solution

Last week, the Huffy/Raleigh underwent an operation to free the stuck stem bolt/expander wedge. You'll remember that the bolt was stuck fast, despite loads of penetrating oil (I even tried the WD-40) and about two weeks of letting it sit. To complicate matters, the head of the bolt was stripped so that I couldn't get a good grip with any kind of wrench, pliers, or grips. I finally settled on that ultimate in refined tools: the hacksaw.

I first sawed down through the washer, so that I wouldn't have to undercut the washer to get the head of the bolt off cleanly. I was also working partially on the theory that the head of the bolt and the washer, instead of being two pieces, were actually one. The photo below shows the status of things at this point:

Now, with a good vantage point to cut the bolt, I laid the bike down on its side and began cutting. I was able to saw through the bolt cleanly, flush with the top of the stem (I stupidly didn't get a photo of this). Turns out that the bolt and washer were indeed two pieces, but had partially fused with rust and an extreme case of over-tightening at some point. I then stood the bike back up (resting on the fork and bottom bracket now) and set about trying to tap the bolt down to knock the wedge loose.

Unfortunately, with the sawn bolt now flush with the top of the stem, it was quite difficult to hit the bolt hard enough to dislodge the wedge, and my efforts were not successful. I had already purchased a replacement stem and handlebars (a one-piece deal off a 1960s J.C. Higgins--very close in shape and spread to the original, but the bars not adjustable) on the assumption that I might have to do something drastic, like cut through the stem, in order to get the wedge knocked loose. So, I gritted my teeth and set about cutting through the stem to get better access to the bolt.

I again laid the bike down, resting on a couple of paving bricks padded with a towel, and started sawing through the stem near the top. I cut around the stem, rather than through the bolt in order to preserve as much of the bolt as possible to get a grip on. Here's the result:

Once I stood the whole works back up, I was able to grip the bolt with pliers and turn it loose, which it did maddeningly easily. So, the bolt wasn't rusted to the wedge after all! The problem turned out to be that the wedge was a bit too wedged in the stem tube--so much so, in fact, that just knocking the bolt (and quite hard) wasn't about to dislodge it.

With the bolt removed from the wedge, I was able to get a rather long and hearty screwdriver down in there and after a good deal of pounding with the hammer, managed to finally knock the wedge out. After that, I was able to separate the stem and fork easily, and I even managed to catch the loose headset bearings quite neatly as I pulled the fork from the head tube, allowing me to forego the swearing, muttering, hands-and-knees search for errant bearings.

All told, the only victim was one original, but very rusty, stem. I must say, I really hated to destroy the stem, but I'm not too broken-up about it, since I have the new stem already, and I can probably find an even better replacement at some point down the road. I might have puzzled through a better way to accomplish this whole operation, but I'm well enough pleased with how it turned out.

So, final verdict on a hacksaw as a bicycle tool: quite effective, if a bit drastic. Gives new meaning (or, perhaps, original meaning) to the phrase "bike hacks."

More on the cleaning progress soon, including a stow-away hiding in the frame.

Huffy/Raleigh Rebuild Series #6

Grips, shifter, and brakes on.

But nothing is attached yet. The cork grips still need to be varnished (not shellacked, 'cause I don't have any shellac, but I do have spar varnish, which is even more water-resistant), which will darken them significantly, and I still need to order a new shifter cable, cable wheel, indicator spindle, and some missing axle hardware for the rear hub. I'll be out of town next weekend, so I'm probably still looking at about two weeks before it's finished. It's really starting to look good, though, if I do say so.

BTW, the tires are Michelin World Tours, which are a great match for old British three-speeds. They look great, but they were a real bugger to get on. I don't think I've ever had such a hard time coaxing tires onto wheels.

Sturmey-Archer Hub

Here's a nice photo I snapped of the Huffeigh's Sturmey-Archer AW hub before I reassemble the wheel. Just gratuitous old bike pron.

Huffeigh Front Fender Paint

This is after the first three coats, and I'll probably do another two or three just to be safe, then the clear coat. One thing I learned repainting the Columbia is that you should probably add at least two more coats than you think is necessary, and also that clear coat is best applied in many very light coats, or else it will run and/or crack. Anyway, I'm hoping to start making faster progress on the Huffeigh now, so it may not be too much longer before it's finished. Barring any unforeseen (but nevertheless inevitable) problems, that is.

1955 Huffy/Raleigh Sportsman FINISHED!

Sweet Fancy Moses, this has been a long project! I started this back at the end of November, which makes it just shy of a full five months. Here's what I did:

-CLEAN, CLEAN, CLEAN

-replaced crappy saddle with less-crappy used Brooks B72

-replaced stuck stem/bars after sawing off original

-replaced badly pitted and gouged crank axle

-replaced crank cotters

-replaced missing hub hardware and shifter cable

-replaced tires/tubes/rim tape

-replaced brake shoes

-replaced grips

-cleaned and repacked headset, bottom bracket, hubs

-sanded, primed, painted fenders, top tube, chain stays

-touch up and clear coat entire bike

The photos above are actually a bit disingenuous, since the chain guard isn't attached due to the chain rubbing on it terribly ("grinding" is really more the word). I was a bit worried about that from the beginning because of the wear patterns on the inside of the guard when I bought the bike, but I thought they might just be from years of neglect. I can't quite figure out why it's rubbing, actually, since the attachment points on the frame don't leave a lot of room for interpretation or adjustment. It must be on correctly, but it still rubs. Still working on that one.

Otherwise, it runs very well. It's very comfortable and smooth and surprisingly light. I had some trouble with the rear sprocket, the teeth of which had been misshaped due either to a too-tight or poorly maintained chain. When under way, the chain sounded like it was grinding through a poorly-adjusted derailer, which clearly wouldn't do. I swapped out the sprocket from the Columbia, and in the process, discovered that the sprocket on the Huffy had been put on backwards. I put it on the Columbia the right way to see if it would run any better, and it did! So, the Huffeigh sprocket is now working just fine on the Columbia, and the Columbia sprocket is working just fine on the Huffeigh. Thank you, Sturmey-Archer, for making such brilliantly-interchangeable parts.

I had planned on this being a cargo/grocery bike, but it turned out to be entirely too gentlemanly to be a beast of burden, so the Wald wire pannier rack I bought is now on the Columbia, which has been re-dubbed the grocery bike, while the Huffeigh will fill the Columbia's previous function as general run-around bike.

Huffy/Raleigh Paint Before

I promised a post on the condition of the Huffeigh's paint a while back, so here it is. The top tube and head tube definitely need to be done, as well as the chain stays and seat stays (sorry for the crummy photos).

The fenders too, and the chain guard.

The down tube and seat tube just need to be touched-up in a few places, but not fully redone. I'm also considering the "silver paint trick" on the chromed parts that have lost their chrome, which includes parts of both brake levers, the brake calipers themselves, and a spot on the front hub. I'll definitely keep y'all posted about how that works and just what exactly I end up doing.

Sunday Work Log

I managed to put in a good amount of bike work today for the first time in a while. Here's what I did:

• first three coats of paint on Huffeigh front fender
• finished dismantling the fixie project bike
• a bit of frame cleaning on the fixie project
• clear coated silver chrome touch-up on miscellaneous Huffeigh bits

Other things I've been doing whenever I've had the chance include sanding the parts of the Huffeigh frame and rear fender that will be painted, and trying to figure out how to get the stuck crank cotter and stuck seat post out of the fixie project. Tonight I'm hoping to rebuild the rear wheel on the Huffeigh, except for one spoke, which needs to be replaced and hasn't been obtained yet. Sorry about the lack of photos, I was more intent on getting the work done than taking photos of it. I'll try to get some up this week.

Huffy/Raleigh Decals

Okay, these photos are brutally honest. In fact, I will say that they make the final result look a good deal worse than it appears in person. On the first photo (down tube), you can see that in some places the original finish didn't take the clear coat so well. It looks like pitting, but it's just in the surface of the clear coat, not the paint itself. I'm still not very good at applying the clear coat sometimes, so this is probably user-error.

Other places, like this bit at the top of the seat tube (below), turned out very well. In fact, the whole seat tube came out looking quite good (see second photo below). However, I noticed the other day when I had the bike in the sun that I very thoroughly clear coated some of my dirty fingerprints onto the seat tube. I thought I had the whole frame clean, but I guess I missed a spot. Fortunately, it's only apparent in the right light, from the right angle. I guess it'll help me positively identify the bike if it ever gets stolen!

The chain guard is a bit rougher, as I just did a bit of touch-up on the paint, then applied the clearcoat. It was also in worse shape to start with. I'll post some photos of it later, I forgot to get any of it when I took these.

I picked up some cork grips from my LBS yesterday, and I've got the brakes on now. It's raining today, but I'll try to get another photo in the reassembly series posted in a few days.

Bikes in the House

Remember when you were a kid, and you were so enamored of your bicycle that you wanted to ride it everywhere? And your mother said, "No bikes in the house!" Well, maybe it's the little kid in me who was denied the joy of bringing his bike into the house, but there's something about having a bicycle inside that makes me very happy. I'm lucky enough to have a safe, sheltered place to keep my bikes outside of the house, but I brought the Huffeigh up for a bit of cleaning and adjustment tonight, and I've been enjoying having it in the living room as an objet d'art.

I also take inordinate satisfaction in cleaning, checking, and adjusting all the little bits. Especially with old bikes, which can sometimes be temperamental, it's important to do monthly or weekly safety checks. Because I rebuilt both of these wheels myself, I'm a little paranoid about the wheels, so I check spoke tension and rim trueness, and I'm perennially making adjustments to the brakes. There's something about checking in with the bike, doing all the little maintenance things, that gives me a great deal of satisfaction. It stems, I think, from what motivated me to get into old bikes in the first place: getting to truly know and understand and maintain your own form of transportation. There's something very simple and yet very liberating about that.

Reassembly Photo Series Interruption

I'm afraid my work on the Huffeigh today has confirmed that I will need a couple of extra little bits to move forward with the reassembly, so the photo series is on hold temporarily, likely to resume week after next, but possibly sooner.

Huffy/Raleigh Rebuild Series #5

All the round things are on. Now I'm sure of it: this is definitely a bicycle.

I was planning to take this photo with just the wheels and fenders on, and have the cranks be in the next one, but I needed to make sure the new old crank axle from eBay was going to fit, and I got a little carried away before I remembered to take a photo. Still to come: brakes, shifter, chain, pedals, grips, baskets.